United States Industrial Automation Market
Leander, Texas and TOKYO, Japan – Nov. 20, 2025. According to DataM Intelligence, the United States Industrial Automation Market Size is growing from USD 48 billion in 2023 to USD 85 billion by 2031, registering a robust CAGR of 9.8% during 2024-2031. The surging demand for smart manufacturing solutions, the expansion of Industry 4.0 initiatives in automotive and pharmaceuticals, and advancements in AI and IoT connectivity technologies are fueling the need for enhanced industrial automation systems that maximise productivity, precision, and operational flexibility without excessive downtime or human intervention. Industrial automation, encompassing PLCs, SCADA, and robotic systems, revolutionises production processes by integrating seamlessly into factories, assembly lines, and energy facilities, reducing errors, enhancing safety, and optimising resource use while ensuring compliance with OSHA safety standards and NIST cybersecurity frameworks. By combining high-efficiency sensors, edge-computing controllers, and predictive analytics software, this market delivers potent, scalable solutions for process control, predictive maintenance, and sustainable operations across the United States and beyond.
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Competitive Landscape
The market is highly competitive among global automation leaders, IIoT specialists, and manufacturing innovators.
1️⃣Rockwell Automation expanded its US-based production of Allen-Bradley PLCs in Wisconsin, operational since mid-2025, enhancing supply for automotive brands with 24% improved uptime rates.
2️⃣ABB Ltd acquired a key IIoT software partner in Georgia, strengthening its North American supply chain and reporting a 19% revenue boost in smart factory segments.
3️⃣Siemens AG partnered with five manufacturing firms to launch MindSphere cloud platforms for predictive maintenance applications, achieving 94% fault detection accuracy and securing 32% of premium IIoT projects.
4️⃣Schneider Electric introduced AI-enhanced EcoStruxure variants with superior energy optimisation, landing deals with major US pharmaceutical houses and fueling 21% growth in domestic sales.
5️⃣Honeywell International rolled out distributed control system modules optimised for oil and gas, slashing integration times by 34% and collaborating with energy platforms for customised solutions.
Recent Developments
1. Rockwell Automation unveiled a machine learning-backed SCADA hybrid for automotive assembly at Automate 2024 in Chicago (May 2024).
2. ABB Ltd opened a dedicated robotics facility in Texas for high-precision cobot grades, targeting Southern distributors (September 2024).
3. Siemens AG integrated AI analytics into HMI testing for food-grade automation, boosting efficiency for processing applications (July 2025).
4. Schneider Electric debuted cybersecurity-enhanced DCS isolates for aerospace, partnering with defence startups in Virginia (April 2025).
5. Honeywell International collaborated on IoT-enabled sensor blends for power generation, reducing energy losses by 42% in pilot studies (February 2025).
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Growth Drivers
✦ The global industrial automation market surpassed USD 200 billion in 2024, with IIoT accounting for 8% of smart manufacturing spends, underscoring the drive for connected systems amid Industry 4.0 trends.
✦ US manufacturing output exceeded USD 2.5 trillion in 2024, driving over 1 million automation installations annually and accelerating integration for precision-driven routines.
✦ Regulatory mandates spurred USD 500 billion in digital transformation investments by 2025, prioritising OSHA-compliant systems that meet NIST cybersecurity certification and enterprise resilience demands.
✦ North American automotive revenues climbed 14% recently, utilising more than 500,000 automated lines yearly as supply chain disruptions fuel efficiency adoption.
✦ AI connectivity innovations trimmed operational costs by 18%, forecasting USD 10 billion in yearly efficiencies for US manufacturers by 2030 through predictive platforms.
Market Segmentation Analysis
By Component: The industrial automation market is segmented into Hardware and Software, with Hardware leading at 55% share (USD 26.4 billion in 2023), projected to USD 46.75 billion by 2031 at 9.9% CAGR for robust deployment demands. Software holds USD 21.6 billion, growing to USD 38.25 billion at 9.7% CAGR via analytics uses.
By Technology: PLC dominates with 60% share (USD 28.8 billion in 2023), expected to reach USD 51 billion by 2031 for control applications. SCADA at 25% (USD 12 billion) projects to USD 21.25 billion, supporting monitoring. Others (15%, USD 7.2 billion) grow fastest at 9.9% CAGR to USD 12.75 billion, enabling DCS and HMI.
By Industry Vertical: Automotive leads at 40% (USD 19.2 billion in 2023), growing to USD 34 billion by 2031 via assembly automation. Pharmaceuticals at 25% (USD 12 billion) reaches USD 21.25 billion for compliance efficiency. Food & Beverages (20%, USD 9.6 billion) advances process claims; Others (15%, USD 7.2 billion) expands for energy and aerospace solutions.
🌍Regional Insights
United States: The U.S. market was valued at USD 48 billion in 2023, projected to USD 85 billion by 2031 at a 9.8% CAGR, driven by the smart factory boom and IIoT preferences under OSHA’s manufacturing guidelines. Over 68% of facilities have adopted connected tech since 2023 for efficacy in 20,000+ plants.
Canada: Canada’s market, at USD 10 billion in 2023, grows to USD 18 billion by 2031 at a 9.8% CAGR, backed by Natural Resources Canada’s CAD 3 billion for industrial initiatives. Schneider pilots DCS integrations; sector predicts 22% uptake surge and 12% savings by 2027 through optimized sourcing.
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Market Outlook and Opportunities: The Global industrial automation market is at a tipping point, driven by digital mandates and every ounce of scientific evolution in connected systems. Valued at USD 200 billion in 2023, it is projected to reach USD 350 billion by 2031 at a steady 9.5% CAGR. North America, capturing nearly 25% of the global share, spearheads expansion powered by automotive demand, while Asia Pacific benefits from manufacturing abundance. Progress in IIoT sourcing and enhanced AI align with OSHA sustainability aims, although hurdles like cybersecurity volatility, integration challenges, and skill gaps remain. Post-pandemic focus on resilience boosters and rising embrace of cobots and digital twins unlock vast potential for productivity management and efficiency enhancement in automotive, pharmaceuticals, and energy sectors.
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